Canadian Bread Manufacturer Packaging Solution

Background:

A Canadian bread manufacturer required supersized packaging dimensions to fit their oversized loaf products. The large format posed significant challenges in achieving uniform thermoforming and airtight sealing, all while maintaining high freshness standards and an extended shelf life.

Solution :

Utien Pack provided Flexible Bottom Film Thermoforming Packaging Machine (DZL-R) featuring:

• Flexible bottom film with 680mm width.

• Custom mold with 450mm advance step.

• Integrated MAP option to preserve bread freshness and softness.

• Production line solution with space saving conveyor and in-liner.

• Stable heating control to maintain even forming despite large surface area.

Results:

The new packaging solution met all of client’s expectations:

• Successfully extended product shelf life by reducing oxygen levels below 0.4%.

• Secured uniform packaging with no deformation across the large-sized molds.

• Satisfied continuous after-sale services for setup, installation, and maintenance.