Ready Meal Packaging Solution

Background:

The client is one of the largest supermarket chains in Singapore, producing ready-to-eat meals such as fried rice for same-day sale and distribution. They needed a reliable tray sealing solution that could run daily, comply with local food regulations, and be simple enough for staff to operate with minimal training.
Pain Points:
1. Daily production and frequent start/stop cycles required a highly reliable machine.
2. Operation needed to be simple to reduce training time and minimize human error.
3. Local food regulations demanded high-quality materials and a hygienic machine design.

Solution :

Utien Pack provided the FSC Series Automatic Continuous Tray Sealer, designed to address the client’s key challenges:

• User-friendly interface: A self-developed UI with language switching (English, Simplified Chinese, Traditional Chinese) ensured smooth operation with minimal training.

• Stable performance: Equipped with Busch vacuum pump, Schneider electrics, and SMC servo system to guarantee long-term reliability in continuous daily use.

• Hygienic and durable design: Constructed with 6000-series aluminum and 304 stainless steel for all body and nuts, with IP65 protection for easy cleaning and compliance with local food machinery regulations.

Results:

The new tray sealing solution fully met the client’s requirements and delivered measurable benefits:

• Easy operation: Staff required little training, with the multilingual UI perfectly suited for daily use.

• Reliable performance: Zero breakdowns were reported after six months of continuous operation.

• Regulatory compliance: The machine fully met Singapore’s regulatory requirements while being simple to clean and maintain, ensuring smooth daily production.